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What Are The Common Rack Types in Heavy Duty Racking Systems?

Author: Site Editor     Publish Time: 2024-02-18      Origin: Site

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This article will introduce the common rack types in heavy duty racking systems, their characteristics and applications.


Radio Shuttle Racking - Heavy Duty Racking System

Radio Shuttle Racking is a type of high-density pallet storage system used in warehouses,  utilizing  remote-controlled shuttle vehicle that moves along rails within the racking system to transport pallets.


Radio Shuttle Racking - Heavy Duty Racking System


Characteristics of Radio Shuttle Racking

Automation: The system is semi-automated, with a remote-controlled shuttle managing the movement of pallets within the racking structure.


High Density: Radio Shuttle Racking is designed for high-density storage, allowing for a more efficient use of available space compared to traditional pallet racking systems.


Fast Pallet Handling: The shuttle can quickly transport pallets within the rack, reducing the time needed for loading and unloading operations.


Increased Throughput: The automation and speed of the shuttle system contribute to higher throughput and improved warehouse efficiency.


Applications of Radio Shuttle Racking

1.Radio Shuttle Racking's efficiency in handling pallets quickly makes it advantageous for warehouses dealing with high-turnover goods.


2.For bulk storage in manufacturing or distribution centers.


3.Commonly used in distribution centers, Radio Shuttle Racking facilitates rapid storage and retrieval of various products. Its integration into automated warehouse systems enhances overall efficiency, reducing the need for manual labor in pallet handling.


Pallet Racking - Heavy Duty Racking System

Heavy-duty pallet racking is a robust and durable storage system designed to handle large and heavy loads in warehouses and industrial settings. It can provide a sturdy framework for the organized storage of palletized goods.


Pallet Racking - Heavy Duty Racking System


Characteristics of heavy-duty pallet racking

High Load Capacity: The system is engineered to support substantial weight loads, making it suitable for storing pallets carrying heavy items or bulk goods.


Sturdy Construction: Heavy-duty pallet racking is typically constructed from robust materials such as steel, ensuring durability and stability. This construction is crucial for maintaining the integrity of the storage system under heavy loads.


Adjustable Shelves: The shelving components are often adjustable, allowing for flexibility in configuring the racking system to accommodate various pallet sizes and product dimensions.


Pallet Support Beams: The racking system incorporates horizontal support beams that provide additional reinforcement, distributing the weight evenly across the structure and enhancing overall stability.


Applications of heavy-duty pallet racking

1.Heavy-duty pallet racking is commonly used in manufacturing plants for efficient storage of raw materials, components, and finished products.


2.In the automotive industry, it organizes and stores heavy parts effectively.


3.Warehouses with substantial goods benefit from heavy-duty pallet racking for efficient bulk storage.


4.In construction, it's utilized for heavy building materials like steel, concrete, and lumber.


5.Distribution centers find these racking systems well-suited for managing various products, especially heavy and bulky items.


Drive In Racking - Heavy Duty Racking System

Drive-In Racking is a specialized high-density storage system designed to maximize warehouse space by allowing forklifts to drive directly into the rack structure. This system is particularly suitable for storing large quantities of similar or bulk goods with a low turnover rate, where selectivity is not the primary concern.


Drive In Racking - Heavy Duty Racking System


Characteristics of Drive-In Racking

Last-In-First-Out (LIFO) Storage: Drive-In Racking typically follows a Last-In-First-Out storage method, meaning that the last pallet stored is the first one to be retrieved. This configuration is well-suited for products with a longer shelf life or those that do not require constant rotation.


No Aisle Between Racks: Unlike traditional pallet racking systems, Drive-In Racking doesn't have aisles between racks. This allows forklifts to enter the rack structure directly, driving in along the same path for both storage and retrieval.


Structural Integrity: The racking structure is designed to withstand the impact of forklifts driving in and out. The system often includes supportive rails and uprights to provide stability and prevent damage to the racks.


High-Density Storage: Drive-In Racking maximizes storage density by eliminating the need for aisles. Pallets are stored back-to-back and floor-to-ceiling, optimizing the use of available vertical and horizontal space.


Limited Selectivity: While it provides high-density storage, Drive-In Racking offers limited selectivity, as accessing pallets is dependent on their position within the rack. This makes it suitable for storing homogeneous products in large quantities.


Applications of Drive-In Racking

1.Drive-In Racking is commonly used in cold storage for critical space optimization and with products having longer shelf lives, such as frozen goods.


2.For warehouses with large quantities of similar items like manufacturing components.


3.For low-turnover products where frequent access is not crucial.


4.For warehouses with a limited range of products sharing similar characteristics.


5.Optimal for distribution centers handling bulk shipments of similar items, streamlining storage processes and maximizing space.


Cantilever Racking - Heavy Duty Racking System

Heavy-duty Cantilever Racking is a specialized storage system designed to accommodate long and bulky items that cannot be easily stored on traditional pallet racks. It features arms or beams that extend outward from vertical columns, creating an open-front structure that allows for easy loading and unloading of lengthy materials. This type of racking is commonly used in warehouses and industrial settings where the storage of items like steel bars, pipes, lumber, and other elongated products is necessary.


Cantilever Racking - Heavy Duty Racking System


Characteristics of Heavy-duty Cantilever Racking

Arm Design: The racking system consists of vertical columns with horizontal arms or beams that extend outward. These arms provide support for the stored items, allowing for easy access and retrieval.


Adjustable Arms: The arms are often adjustable, allowing for customization to accommodate varying lengths of materials. This feature enhances flexibility in storing products of different sizes within the same racking system.


No Front Column Obstruction: Unlike traditional pallet racking systems, Cantilever Racking does not have a front column, allowing for unobstructed access by forklifts or other handling equipment. This makes loading and unloading more convenient.


High Load Capacity: Heavy-duty Cantilever Racking is designed to support substantial loads, making it suitable for storing heavy and lengthy items. The design ensures that the weight is distributed evenly across the arms and columns.


Versatility: The system is versatile and adaptable to various storage needs, especially for items with irregular shapes or lengths that may not fit well on conventional pallet racks.


Applications of Heavy-duty Cantilever Racking

1.For construction materials like steel beams, pipes, and lumber, offering easy access on construction sites or in warehouses.


2.For furniture storage, especially for long items used in furniture production. Commonly used in metal fabrication facilities to organize lengthy metal products.


3.For storing long PVC pipes or plastic tubes in plumbing and construction.


4.In retail warehouses, Cantilever Racking efficiently stores items like carpet rolls, fabric rolls, and other long retail products.


Mezzanine Racking - Heavy Duty Racking System

Mezzanine racking refers to a storage system that incorporates elevated platforms, or mezzanines, within a warehouse or industrial space. These platforms create additional levels for storage, utilizing the vertical space in a facility efficiently. Mezzanine racking systems are designed to increase the available floor area for storage or other purposes without the need for expansion or relocation.


Mezzanine Racking - Heavy Duty Racking System


Characteristics of Mezzanine Racking

Multi-Level Structure: Mezzanine racking systems feature one or more raised platforms, creating additional levels above the ground floor for storage or other operational activities.


Sturdy Construction: The structure is built with robust materials, typically steel, to ensure stability and safety for both personnel and stored goods. The construction supports the added weight of storage loads and equipment.


Access Options: Mezzanine racking systems can be designed with various access options, including staircases, ladders, or even conveyors to facilitate the movement of goods between different levels.


Customization: These systems are highly customizable to meet specific storage requirements. They can incorporate shelving, pallet racking, or other storage configurations based on the nature of the stored items.


Increased Storage Capacity: By utilizing vertical space, mezzanine racking significantly increases the storage capacity of a facility without expanding its footprint.


Applications of Mezzanine Racking


1.Mezzanines are versatile for creating elevated office spaces within warehouses. They expand storage capacity in facilities without the need for costly construction. Mezzanine levels streamline order picking, enhancing operational efficiency.


2.In retail, mezzanine racking creates additional display or storage space.


3.Mezzanines in manufacturing facilities serve as platforms for machinery, assembly lines, or raw material storage.


Heavy duty Gravity Racking - Heavy Duty Racking System

Heavy-duty gravity racking, often referred to as gravity flow racking or pallet flow racking, is a storage system designed to optimize space and facilitate the efficient movement of goods within a warehouse or distribution center. This system utilizes the force of gravity to move pallets from the loading end to the unloading end, allowing for automatic stock rotation and improved picking efficiency.


Heavy duty Gravity Racking - Heavy Duty Racking System


Characteristics of Heavy-duty Gravity Racking

Flow Design: The system is designed with inclined roller or wheel tracks, allowing pallets to move by gravity from the higher end (loading end) to the lower end (unloading end) of the rack structure.


Dynamic Storage: The gravity flow principle enables automatic stock rotation, ensuring that the oldest products are accessed first, which is particularly beneficial for warehouses with perishable goods or those following a First-In-First-Out (FIFO) inventory management system.


Pallet Flow Lanes: The racks are divided into multiple lanes, each accommodating a pallet. The flow of pallets is controlled, preventing collisions and ensuring a smooth and controlled movement within the system.


Adjustable Flow Speed: The flow speed can be adjusted based on factors such as the weight of the load, type of goods, and operational preferences, providing flexibility in handling different products.


Applications of Heavy-duty Gravity Racking

1.Gravity racking is ideal for perishable goods, ensuring a First-In-First-Out (FIFO) method to minimize spoilage.


2.In distribution centers, it streamlines order picking and enhances inventory management, especially for high-volume palletized goods.


3.In manufacturing, it efficiently stores raw materials.


4.In pharmaceutical warehouses, it organizes and controls the storage of pharmaceutical products with proper rotation.


5.Effective in the automotive industry for optimizing space and facilitating easy access to components.


6.In e-commerce fulfillment centers, gravity flow racks enhance order fulfillment efficiency for diverse product ranges.

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